CONSORTIUM ALLIANCE | Consortium360

We're making the world of global manufacturing

more accessible to you.

Operating over 130 production facilities, in twenty countries, on five continents around the world.

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THINGS WE DO

Metal

When projects require metal fabrication, we deliver quality grinding, polishing, laser & CNC, press break forming, stamping, tube and wire fabrication, robotic welding, custom finishing and decorating.

CNC Turret Punching

15 independent tooling stations, a sheet size capability of 54 x 100, and material thickness up to .188″
Pullmax punching cell with a sheet capacity in excess of 60” x 120”, it has the ability to tap threads in virtually any material thickness up to .25″ with any one of its six independent tapping stations.

3-D LASER CUTTING - 5 axes of rotation and 16″ of vertical travel

Capabilities that include sheet sizes of up to 60″ x 120″, as well as the ability to cut the full perimeter of tubing diameters up to 12″
Cuts up to .312″ material thickness

GRINDING AND POLISHING

Multiple grinding stations with the ability to add more during production spikes
Rough grinding, shaping, dimensioning, blending, finishing and polishing
Ability to prepare your metal for any type of coating
Steel, aluminum, galvanized, stainless, brass and bronze

PRESS BRAKE FORMING

From 15 up to 330 tons and bed lengths from 4 up to 13 feet

STAMPING

Stamping presses ranging from 30-300 tons
Bed sizes up to 54” x 96″ with a 42″ wide at 0.188″ thick coil line, easily accommodating any die that you may need

TUBE BENDING / FABRICATION

Bending, rolling, swagging, mitering, precision welding, finish grinding and polishing to yield components that can be finished up to furniture quality specifications
Secondary details can be punched, drilled, machined, extruded or laser machined to provide features that make your display work better for your customers

WIRE FORMING / FABRICATION

3-D CNC wire forming capacity up to .500” diameter steel wire
2-D CNC wire forming capacity up to .625” diameter steel wire
Straight cut large capacity .080” to .375” diameter steel wire

WELDING STATIONS

MIG and TIG resistance welding capabilities
Welders in the press and rocker arm category, machines range from 25-100 KVA
Robotic welding stations with single positioned platens of approximately 4’ x 10’

OTHER CAPABILITIES

Vertical & CNC 3-Axis Mill
Auto Feed Vertical & Horizontal Band Saw
Cold Saw
Single Head Air Benders
2-Head Air Bender
4-Head Air Bender
4-Head Gang Drill
Drill Press
Lathe
Parts Tumbler
VIB Tumbler
Shear 4’ Bed

FINISHING

Painting
Plating
Powder coating lines able to handle parts as large as 39” x 95” x 120” and batch lines able to handle parts 48” x 60” x 84”

Wood

When fit and finish makes all the difference, we deliver state-of-the-art craftsmanship and custom millwork with cutting edge facilities in panel processing and laminating technologies.

LAMINATING

Wood lamination for materials such as MDF, Particleboard and Plywood.

High speed vinyl and paper lamination
High pressure laminate, cabinet liner and board layup with dual cold press system
Large selection of styles and colors of vinyl in stock at all times
Can handle material up to 5′ x 12′

CNC ROUTING

CNC routing services capable of high-volume, mass-production and small volume, unique-routing.

Auto Load/Unload 5x12' CNC Router
CNC Router
- Dual tables with four independently controlled heads
- Dual-fixed heads
- Single large table router
- 4x8' CNC router with 6-position tool changer
- 4x8' CNC router with 2 heads and 6-position tool changer
- 5x10' CNC router with 8-position tool changer

Custom Routing and Prototyping

MEMBRANE PRESSING

Kydex and Vinyl membrane pressed products

Wemhoner membrane press for efficient and timely production, capable of applying many vinyls and materials
Experience pressing door & drawer fronts, cabinets, food service trays, store fixtures and custom projects
Parts ranging from 48″ wide and 110″ long and up to 1-1/2″ thick are pressed with ease

PANEL PROCESSING

We offer an entire suite of manufacturing capabilities and panel processing services for cut-to-size and mass production projects. We take basic sheets of MDF, particleboard, plywood and plastics into finished component parts that are used in a variety of industries.

As part of our panel processing, we operate multiple panel saws for simple execution of cut-to-size orders and high volume component production. Many of our projects start with our panel saws and move on to other stations for unique CNC routing, laminating or membrane applications and basic assembly. We are a one-stop shop for your custom wood fabricating needs.

MITER FOLDING

We offer miter folding capabilities giving a finished look without the appearance of a seam that can occur with edge banding.

Experience with many high-volume jobs creating seamless, high-gloss and matte finish display boxes and shelving systems. We practice best-in-class miter folding solutions to keep up with the growing needs of the market.

VOLUME ASSEMBLY

We offer our customer basic to complex assembly capabilities.

EDGE BANDING

For a finished look, we offer a wide variety of materials and thickness

Multiple state-of-the-art edgebanders
Capable of banding .5 mm – 3 mm to a variety of materials

OTHER CAPABILITIES

Drilling & Dowel Insertion
Toe-Notch
Moulder
Table Saw
Panel Saw
Drill press
Hinge Boring Machines
Wide Belt Sander

10x10' Spray Booth with Air Makeup System

Common Materials:

High Pressure Laminate (HPL)
Medium Density Fiberboard (MDF)
Particleboard
Hardboard
Solid Woods
Veneer
Plywood

Plastic

When displays require custom extrusion injection molded, vacuum formed or just a custom fabricated part, we have you covered. One place can make all the difference.

INJECTION MOLDING

Straight Injection Molding
Insert Molding
Liquid Silicone Rubber (LSR)
Over-Molding
Scientific Molding / Decoupled Molding℠ Process
Presses from 45 ton to 1100 ton
Automated part handling systems
Real-time electronic process monitoring on all presses and work stations
Commodity and engineering-grade thermoplastic resins
Bulk storage silos with automated material feed system
Cellular manufacturing
Post-molding assembly, testing, decorating and packaging
UL® Certified Molder
ITAR Registered Molder
ISO9001 and ISO13485 Certified

VACUUM FORMING

In-Line Forming - 40”wide X 42” long max mold size, 7” max depth draw / thickness less than 1.5 mm (0.060 inches)
Rotary Forming - Thermoformer, 48” x 72” maximum molding size / forms sheet 1.5 mm to 3 mm in thickness
Single Station Pressure & Vacuum Forming up to 60" x 120" / forms sheet 1.5 mm to 3 mm thickness

DIE CUTTING

Bobst Press, up to 500 tons with a max 56" x 78.5" cutting area
High Speed 41” auto platen die cutter capable of 7,500 sheets per hour

LASER CUTTING & CNC ROUTING

Numerous single and multi-head CNC routers with 3 and 5 axis capability
Advanced 5-axis routing and machining services to exact customer specifications
Flatbed CNC router, cutting of parts up to 60” x 120” x 3 ½” thick
Pin Routing
Computerized production saw cutting capability up to 102”

HEAT BEND

Bending, Hot and Cold

EDGE FINISHING

Flame Polishing
Diamond Edge Polishing

PRINTING

Pad Printing
Screen Printing - Distortion Printing
Digital Printing - Vacuum Formable Digital Printing
Hot Stamping

FABRICATION

Assembly
Adhesive bonding of plastics
Drilling plastic parts
Tapping plastic parts
Planing plastics parts
Ultrasonic plastic welding
Thermal welding
Mechanical fastening
Milling plastic parts

Printing

Whether printing on paper, plastic or a panel we literally have you covered with printing presses over seven feet, up to 10 colors and capable of several or several million.

OFFSET LITHOGRAPHY

Six to Eight Color + UV & Aqueous Coater, max sheet size up to 59.5" x 80.5"
Substrates up to 32pt SBS

DIGITAL PRINTING

Maximum print area up to 96” x 126”
7 Color channels – CMYK + LcLm + WHITE
Variable gloss levels with selective area capabilities
High-Speed Output
Ultra high resolution grayscale print heads – 6 picoliter drop size
Printers are calibrated to G7 standards
Substrates are virtually unlimited up to 3” thick

SCREEN PRINTING

U.V. Six Color, Inline Press - Maximum Print Area 64” x 80”
U.V. Six Color, Inline Press - Maximum Print Area 30” x 40”
U.V. One Color - Maximum Print Area 52” x 84”
U.V. One Color - Maximum Print Area 46” x 68”

FLEXO PRINTING

Six to Eight Color. Max Sheet Size up to 66” x 82”
Substrates are up to B/C corrugated

SPECIALTY PRINTING

Including perfector, gravure, pad, lenticular, foil printing, hot stamping, embossing, etc.
Print substrates are up to 24pt and stamping is up to 2” thickness

FINISHING

D3 Digital Cutting Systems – 70″ x 125″ max
Die cut + Router Capabilities
Optical Registration
Conveyor Feeding

Guillotine Shear Cutter – 102″ x 102″ max

Lamination – 63″wide max

Slitting – 42″ wide max

Paper Board

When a promotional solution is what you need, our diverse production facilities will print, mount, cut, fold glue or fabricate the perfect solution regardless or piece size or run size.

MOUNTING

Large format high speed mounting capability for mounting paper liners and printed graphics to alternative substrates and materials (Example: litho to corrugate, litho to foam core, litho to 50pt or even paper to paper). Sheets can be mounted to one side or both sides of a substrate. We have the capability of mounting sheets up to 58” x 96”, offset stock from 70# to 18pt and substrates up to 0.025”.

Full Sheets Over Mounting
Spot Mounting
Dry Mounting
Second Surface Mounting

FOLDING & GLUING

Compression Gluing up to 72”
Wide, Arm Stitching,
Folder Gluers up to 65” x 60”
Multihead Gluing up to 64” x 62”
All single wall, SBS and micro-flute substrates

OTHER

Scoring, Sawing, Trimming, Slotting, Notching and Banding

DIE CUTTING

Cylinder Die Cut Press 22” x 32”
BOBST die cutter 30” x 42”
Clamshells, die cutters sheets up to 65” X 95”
Digital up to 120” x 120”
Automated Platen up to 50” X 80”
Rotary up to 75” x 125”
Materials up to B/C DW

THERMAL LAMINATION

THERMAL FILM adheres to the substrate when the adhesive is activated by heat
Capable of mounting films up to 10 mil. thickness

PRESSURE SENSITIVE LAMINATION

Pressure sensitive film adheres to the substrate by pressure instead of heat
Typically used for substrates that cannot be heated, either due to the substrate or inks., i.e. styrene, vinyl, acrylic, PVC, digital printed inks, silk screen printing inks, etc.

TYPES OF PRESSURE SENSITIVE FILMS

Floor graphic films, vinyl, polyester, dry erase, foils, holographic, barrier films, pre-mask, outdoor films, etc.
Max roll width up to 60” in width.

Electronics

When needing to power up to get the most out of your display, look no further. Our lighting options, audio capabilities and custom multimedia solutions will take the consumer experience to the next level.

We offer various services from simple customization of our standard product lines to complex inaugurated systems for all your retail display needs.

LED LIGHTING

Our LED and lighting products are available with UL-approved materials. Let us show you our ability to engineer timing control boards for RGB LED applications to create your desired effects.

Rigid PCBs
LED Spotlights
Graphic Light Panel
Flexible LED Lighting Strips
Available in White, Color, or RGB

LCD TOUCH SCREEN & RETAIL DISPLAY SCREENS

We offer a full range of frameless and finished digital signage options for all your display applications.

Multi-Screen Technology
Video Wall Technology
Standard Definition Media Players
Available in Standard & High Definition Media Players up to 4K High Definition Systems
Touch Screen, Motion Sensor or Push Button Technologies
Multi-Format Media Players
AC or Battery-Operated Media Players

AUDIO BOARDS

Our display audio capabilities also include:

Up to 6 headsets or speakers
AC or battery operation
Analog or digital outputs
Personal Audio Device (PAD) input
LED lighting control
USB power outputs
“Talkers” – Voice-chip audio modules
Remote content management

Assembly & Pack

When your packaging and product are ready to come together, our knowledge, experience and quality control will ensure your expectations are met every time.

We offer premier custom kitting, assembling and packaging services, equipped to rapidly respond to the requests and requirements of our customers for all their assembly and packaging needs, positioned to drive out unnecessary expense, reduce product movement and provide minimal parts handling.

Our assembly and packaging experts can handle any size project. Whether your project is seasonal or temporary or you have a one-time need, we work with you to streamline the process and get the job done.

Flexibility to schedule urgently-needed production and packaging
Experience with packaging multi-packs and point-of-sale displays
Ability to produce and handle special package sizes or printing
Contract manufacturing and packaging

Mechanical and manual assembly
Full lighting and electronics integration into your display
Quick turnaround times
Quality assurance

Our team of professionals strives to produce all customer programs in a timely manner without jeopardizing the quality and delivery expectations of the project.

Fulfillment

When your storage and shipping needs our one in the same, let us show you how seamless getting it there can be.

We provide order fulfillment services to customers of all size. We handle every aspect of your fulfillment requirements including receiving, storage, picking, contract assembly and packaging and shipping logistics.

Our software solutions allow customer orders to flow directly into our automated system; creating either assembly or pick orders as specified with no re-entry of information and no delay in orders getting to the shop floor. Inventory are instantly applied to orders with stock status immediately updated at each stage of the process. All information regarding stock, processing and shipping status is available through inquiry in our system or delivered to customers through real-time e-mail notification.

We manage the material and data to provide the highest degree of customer satisfaction at the lowest possible cost.

Receiving and warehousing
Co-packing, picking, assembly and packaging
Complete inventory management
Shipping and tracking
Reporting and analytics
24/7 access to order information

Installation

When getting it there is only half the battle, let our professional installers take it all the way from placement to clean up. Why work with a company that only gets you halfway there?

Whether it is a single store or a nationwide rollout, our expert management team ensures the accountability, accuracy, quality and timeliness of every job. While offering seamless installation services over a variety of retail channels, our dedication to excellence ensures we execute every time from the smallest detail to the highest level. We provide personalized service, which sets us apart from others in the industry.

Our in-store retail service reporting system enables clients to drill down to the store level to view mission-critical progress reports, project updates, schedules and photographs. Reports and photographs are submitted by our field teams via a mobile device and are uploaded to the system in real time. The dashboard is available to clients 24/7/365 via a password-protected portal, and all data is unedited and unfiltered.

Our experienced retail installation crews provide support for:

Permanent signage
Temporary/seasonal signage
Window displays
Store fixture and displays
Store remodels and renovations
Interiors/exteriors
Self-adhesive vinyl murals
Lightboxes and LED lighting
Construction graphics
Maintenance service of fixtures